Operational Assessments Are the Most Overlooked Profit Machine in Your Facility

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Picture this: You’re the facility manager for a thriving company. Every day feels like you’re running a complex machine with a thousand moving parts—HVAC systems, security protocols, maintenance schedules, compliance reports. You keep everything running, fires get put out, and at the end of each day, you can say “mission accomplished.”

But here’s the million-dollar question: Are you running your facility, or is your facility running you?

If you’re like most facility managers, you inherited a system that’s been cobbled together over years, maybe decades. Previous managers added Band-Aid solutions, temporary fixes became permanent, and “the way we’ve always done things” became gospel. You’ve been so busy keeping the lights on that you’ve never had time to ask the fundamental question: What if there’s a dramatically better way?

When did you last have a Facilities Management and Operations Assessment done? Never had one? You’re not alone! While third-party facility service providers routinely conduct assessments to verify contract fulfillment, companies with their own in-house facilities management departments often overlook this critical tool. But how are these internal teams performing against industry standards? Are there gaps, missed preventative maintenance items, or overlooked inspections? Are staffing levels adequate for your facility type?

This is where operational assessments become your secret weapon—not just for maintaining what you have, but for unlocking efficiency and cost savings you never knew existed.

The Invisible Money Drain: Why “Good Enough” Is Costing You a Fortune

Most facility managers are unconsciously bleeding money every single day, and they don’t even know it. Here’s why:

The Inherited Legacy Problem

When you stepped into your role, you likely inherited:

  • Systems that made sense 10 years ago but are now outdated and inefficient
  • Processes that were “quick fixes” that became permanent solutions
  • Workflows designed around people who no longer work there and their particular quirks
  • Technology implementations that were rushed and never properly optimized
  • Compliance procedures that are overly complex because no one remembers why they were set up that way

The Daily Efficiency Hemorrhage

Consider what’s happening in your facility right now:

  • Technicians waste 2-3 hours daily looking for equipment manuals that should be digital and searchable
  • Work orders get delayed or forgotten because they’re managed through a patchwork of spreadsheets, sticky notes, and “I’ll remember to do that”
  • Preventive maintenance gets skipped when urgent issues arise, leading to expensive emergency repairs later
  • Energy costs remain high because nobody has time to analyze consumption patterns and optimize systems
  • Compliance inspections are stressful because records are scattered across multiple systems and filing cabinets

Real Cost Example: In a typical 500,000 sq ft facility, inefficient work order management alone can waste $50,000-100,000 annually in lost productivity, rushed repairs, and compliance issues. Multiply that across all your operational inefficiencies, and you’re looking at potentially hundreds of thousands in hidden costs.

The Fresh Eyes Advantage: Why You Can’t See Your Own Opportunities

There’s a psychological phenomenon called “change blindness”—we become so accustomed to our environment that we stop seeing obvious problems and opportunities. In facility management, this manifests as:

The “That’s Just How We Do It” Trap

  • You’ve accepted workarounds as normal operations
  • Staff complaints about inefficient processes get dismissed as “part of the job”
  • You assume current productivity levels are the best possible
  • Technology capabilities remain underutilized because “it’s working well enough”

The Time Paradox

  • You’re too busy managing daily operations to step back and see the big picture
  • Every minute spent on strategic thinking feels like a minute taken away from urgent tasks
  • The very inefficiencies that need fixing are what prevent you from having time to fix them
  • You know improvements are needed, but there’s never a “good time” to implement them

The Expertise Gap

Facility management has become incredibly specialized. Today’s FMs need to understand:

  • Advanced CMMS/IWMS capabilities that most implementations barely scratch the surface of
  • Digital transformation opportunities in maintenance, energy management, and space utilization
  • Regulatory changes that could streamline compliance processes
  • Emerging technologies like IoT sensors, predictive maintenance, and automated reporting
  • Best practices from other industries and facility types

The reality? Even the most competent facility managers can’t be experts in everything. And that’s where operational assessments provide tremendous value.

What a Comprehensive Operational Assessment Really Looks Like

A proper operational assessment isn’t about finding fault or assigning blame—it’s about discovering hidden opportunities for improvement. Here’s what it examines:

Technology and Systems Optimization

CMMS/IWMS Deep Dive:

Data is king today. An assessment ensures your FM software—whether CMMS, IWMS, or something else—is being used to its full potential. Critical questions include:

  • Are all assets properly catalogued with complete data (manuals, photos, installation dates, warranty information)?
  • Have you scanned or downloaded manuals for each piece of equipment?
  • Do you have warranty data entered into the system?
  • Is all maintenance, repair, and inspection activity being logged against specific equipment?
  • Is your preventive maintenance scheduling optimized for actual usage patterns and manufacturer recommendations?
  • Are work order workflows designed for efficiency or just convenience?
  • What is the average response time to a typical work order? To an emergency work order?
  • Is your system generating actionable reports or just collecting data?

Digital Infrastructure:

  • Are building plans and technical drawings digitized and accessible in the field?
  • Are you able to access critical data via mobile devices?
  • Do technicians have mobile access to critical information, or are they constantly running back to the office?
  • Are QR codes or similar technologies being used to streamline asset identification and information access?
  • Is important institutional knowledge documented, or does it live only in veteran employees’ heads?

Operational Workflow Analysis

Work Order Management:

  • How are work orders assigned, and is the current method the most efficient?
  • Are recurring issues being addressed at their root cause, or are you stuck in a reactive cycle?
  • Is there a clear priority system that actually gets followed during busy periods?
  • Are completion times and costs being tracked and analyzed for continuous improvement?

Compliance and Safety:

  • Are legally required inspections properly scheduled and tracked?
  • Are there gaps in preventative maintenance items or missed inspections?
  • Is compliance documentation easily accessible during audits?
  • Are safety protocols being followed consistently, or do they break down under pressure?
  • Is training documentation current and easily accessible?

Resource Utilization

Staff Efficiency:

  • Are staffing levels adequate for your type of facility?
  • How much time do technicians spend on actual repairs versus administrative tasks?
  • Are skills properly matched to work assignments?
  • Is overtime being used strategically or as a Band-Aid for poor planning?
  • Are there tasks that could be automated or eliminated entirely?

Space and Energy Management:

  • Are you tracking space utilization to optimize real estate costs?
  • Is energy consumption being monitored and optimized?
  • Are there opportunities for predictive maintenance that could prevent costly failures?

The ROI of Getting It Right: What Operational Excellence Looks Like

When operational assessments lead to systematic improvements, the results can be transformational. It makes economic sense—efficiently operated equipment costs less to operate and meets or exceeds its life expectancy, meaning postponement of capital expenses.

Immediate Efficiency Gains

Time Savings:

  • Technicians spend 80% more time on actual maintenance instead of searching for information
  • Work order processing time reduced by 50-70%
  • Emergency repairs decrease by 30-40% due to better preventive maintenance
  • Administrative tasks reduced through automation and streamlined processes

Cost Reductions:

  • Parts inventory optimized, reducing carrying costs by 20-30%
  • Energy costs reduced through better monitoring and optimization—less power is used by efficient equipment
  • Compliance costs decreased through streamlined documentation and processes
  • Contractor costs reduced through better internal capability utilization

Strategic Business Impact

Organizational Benefits:

  • Predictable maintenance budgets instead of constant surprises
  • Higher tenant/employee satisfaction due to fewer disruptions
  • Improved asset lifespan through proper maintenance
  • Better regulatory compliance with reduced audit stress
  • Enhanced ability to support business growth and changes
  • Improved ESG reporting—accurate data is valuable for sustainability reporting and makes investors happy
  • Enhanced stewardship of sustainability through better data management

Career Benefits:

  • Transition from “firefighter” to strategic business partner
  • More time for high-value activities like space planning and energy optimization
  • Improved work-life balance as systems run themselves
  • Enhanced professional reputation as an efficiency expert

The Smart Way to Approach Operational Assessments

Why External Consultants Make Sense

Fresh Perspective:

  • They see inefficiencies you’ve become blind to
  • No emotional attachment to “how things have always been done”
  • Experience with best practices from multiple organizations
  • Knowledge of latest technologies and methodologies

Objective Analysis:

  • No internal politics or personal relationships affecting recommendations
  • Focus purely on efficiency and results
  • Ability to challenge existing assumptions without career risk
  • Clear documentation of opportunities and priorities

Minimal Disruption:

  • Assessment happens while you continue normal operations
  • Staff interviews conducted during natural workflow breaks
  • System analysis often done remotely or during off-hours
  • Recommendations prioritized for phased implementation

What to Look for in an Assessment Partner

Industry Experience:

  • Proven track record with facilities similar to yours
  • Understanding of your specific regulatory requirements
  • Knowledge of your industry’s unique challenges and opportunities
  • References from successful assessment projects

Comprehensive Approach:

  • Looks at technology, processes, and people
  • Considers both immediate improvements and long-term strategic opportunities
  • Provides detailed implementation roadmaps, not just high-level recommendations
  • Offers ongoing support during implementation phases

Business Focus:

  • Understands the financial impact of recommendations
  • Prioritizes opportunities based on ROI and feasibility
  • Considers your budget and resource constraints
  • Helps build business cases for recommended investments

The Five-Year Rule: Why Regular Assessments Are Critical

Leading facility management companies mandate operational assessments every five years. As a consultant, I’ve suddenly been receiving multiple RFQs for these services. Why? It makes economic sense, it makes sustainability sense, and it makes investors happy since it benefits ESG reporting.

Here’s why the five-year timeline makes sense:

Technology Evolution

  • Software capabilities expand significantly in 5-year cycles
  • New technologies emerge that can automate previously manual processes
  • Integration opportunities improve between different systems
  • Cost/benefit ratios improve as technologies mature

Organizational Change

  • Staff turnover brings new challenges and opportunities
  • Business needs evolve, requiring different facility support
  • Regulatory requirements change, creating new compliance needs
  • Space utilization patterns shift with business growth and work style changes

Efficiency Decay

  • Even the best systems gradually become less efficient without attention
  • Workarounds and “temporary” fixes accumulate over time
  • Training and documentation become outdated
  • Best practices drift without regular reinforcement

Overcoming Assessment Resistance: Common Concerns and Real Answers

“We Don’t Have Time for This”

The Reality: You don’t have time NOT to do this. The time you’re losing to inefficiencies every day far exceeds the time investment in an assessment.

The Solution: Modern assessments are designed to work around your schedule. Much of the analysis can be done without disrupting daily operations.

“It’s Going to Cost Too Much”

The Reality: A comprehensive assessment typically costs less than you’re losing in inefficiencies in just a few months.

The Solution: Most improvements pay for themselves within 6-12 months, and many consultants can help you build a business case for larger investments.

“We’ll Get Blamed for Current Problems”

The Reality: Good assessments focus on opportunities, not fault-finding. The goal is improvement, not punishment.

The Solution: Choose consultants who emphasize collaboration and education, not criticism.

“The Recommendations Will Be Too Complex to Implement”

The Reality: Effective assessments prioritize quick wins alongside longer-term improvements.

The Solution: Look for phased implementation plans that allow you to see immediate results while working toward larger goals.

Taking Action: Your Next Steps Toward Operational Excellence

Before the Assessment

Prepare Your Team:

  • Explain that this is about improvement, not criticism
  • Encourage honest feedback about current processes
  • Document known problems and frustrations
  • Gather any relevant performance metrics you currently track

Set Clear Goals:

  • Define what success looks like for your organization
  • Identify your biggest operational pain points
  • Establish budget parameters for recommended improvements
  • Determine timeline for implementation of recommendations

During the Assessment

Be Transparent:

  • Share both successes and challenges openly
  • Provide access to systems and documentation
  • Encourage staff to share their perspectives honestly
  • Ask questions about recommendations and alternatives

After the Assessment

Prioritize Implementation:

  • Start with quick wins to build momentum
  • Focus on improvements with clear ROI
  • Plan larger projects in phases to manage resources
  • Communicate changes clearly to all stakeholders

The Bottom Line: Stop Settling for “Good Enough”

Every day you operate with inefficient systems and processes, you’re leaving money on the table and making your job harder than it needs to be. The facility management field has evolved dramatically in recent years, with new technologies, methodologies, and best practices that can transform how you work.

An operational assessment isn’t an expense—it’s an investment in your facility’s future and your own professional success. It’s the difference between running a maintenance operation and running a strategic business function.

The question isn’t whether you can afford to do an operational assessment. The question is whether you can afford not to.

Your stakeholders expect efficiency, your budget demands optimization, and you deserve to work in a system that supports your success rather than fighting against it. The hidden goldmine of efficiency in your facility is waiting to be discovered.

The only question is: Are you ready to start digging?

Ready to unlock your facility’s hidden potential? The most successful facility managers aren’t the ones who work the hardest—they’re the ones who work the smartest. An operational assessment is your roadmap to working smarter, not harder.

 

About the Author

Brent Ward
Brent Ward has worked in Facilities Management since 2007 and founded Left Coast Facilities Consulting in 2023. He serves as Immediate Past President of the Oregon SW Washington IFMA chapter and holds leadership roles on IFMA’s global boards and councils. A frequent public speaker and writer, his work appears in business journals and industry publications. Raised in a construction family, Brent also holds FMP, SFP, CFM, and CFT credentials.

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